ELECTRONIC – PBC
ELECTRONIC – PBC
PRECISION • INNOVATION • DEDICATION
DETAILS / INDUSTRIES SERVED
PRECISION • INNOVATION • DEDICATION
DETAILS
CERTIFICATIONS
ISO 9001:2015
ISO 13485-2016
AS 9100 Rev. D
DFARS Compliant
COUNTRY OF ORGIN
United States
Mexico
SAMPLING PROCESS
PPAP
FAI (First Article Inspection)
LEAD TIME
To Be TBD/ARO
ENGINEERING
2D PDF
3D Models
File Types
.STP
.IGES
CAD
INDUSTRIES SERVED
INDUSTRIAL
AEROSPACE
DEFENSE
MASS TRANIST
SPACE AEROSPACE
DEFENSE/MILITARY
TELECOMMUNICATIONS
MEDICAL
RENEWABLE ENERGY
FLEX/RIGID FLEX TECHNOLOGY
PROCESSES
PRECISION • INNOVATION • DEDICATION
COMPLEX ELECTROMECHANICAL ASSEMBLIES
Complex electromechanical assemblies are systems that integrate electrical and mechanical components to perform sophisticated functions. These assemblies are common in advanced applications like aerospace systems, medical devices, robotics, automotive components, and industrial automation. They require precision engineering, high-quality components, and robust assembly processes to ensure reliability and performance.
Key Components of Electromechanical Assemblies
Electrical Components:
Mechanical Components:
Integration Components:
Common Types of Electromechanical Assemblies
Robotic Systems: Integrate motors, sensors, and controllers to perform tasks like assembly, welding, or inspection.
Medical Devices: Includes surgical robots, diagnostic equipment, and infusion pumps.
Aerospace Systems: Flight control systems, navigation instruments, and actuator assemblies.
Automotive Components: Electric vehicle drive systems, adaptive cruise control units, and infotainment systems.
Industrial Automation: Conveyor systems, robotic arms, and CNC machines.
Consumer Electronics: Smartphones, smart appliances, and gaming consoles.
Key Considerations for Designing Complex Assemblies
System Integration: Ensure seamless communication and operation between electrical and mechanical subsystems.
Material Selection: Use materials that balance durability, weight, and cost (e.g., aluminum for lightweight enclosures, high-performance polymers for insulation).
Precision and Tolerance: Maintain tight tolerances for moving parts to ensure smooth operation and reliability.
Environmental Factors: Design for resistance to temperature, humidity, vibration, and electromagnetic interference (EMI).
Thermal Management: Integrate heat dissipation solutions to protect sensitive electronics.
Scalability: Ensure the design can be adapted for mass production.
Challenges in Electromechanical Assembly
Complex Integration: Synchronizing electrical and mechanical components can be challenging, especially with advanced features like IoT connectivity.
Testing and Validation: Extensive testing is required to ensure performance and reliability under real-world conditions.
Miniaturization: As systems become smaller, integrating components without sacrificing performance or reliability is increasingly difficult.
Cost Management: Balancing high-quality components with budget constraints, particularly for large-scale production.
Compliance: Meeting industry standards (e.g., ISO, UL, RoHS) for safety, reliability, and environmental impact.
Assembly Processes
Prototyping: Initial design iterations to test functionality and identify improvements.
Component Manufacturing:
• Precision machining, 3D printing, or injection molding for mechanical parts.
• PCB fabrication for electrical components.
Subassembly: Creating modular sections for easier integration and testing.
Final Assembly: Combining electrical and mechanical subsystems into the final product.
Testing: Functional, environmental, and stress testing to verify performance.
Packaging and Delivery: Ensuring the assembly is ready for shipping and use, with adequate protection during transit.
Testing and Quality Assurance
Functional Testing: Verify that the system performs as designed under normal and extreme conditions.
Environmental Testing: Assess performance under temperature, humidity, and vibration extremes.
Electrical Testing: Ensure proper voltage, current, and signal integrity.
Mechanical Testing: Validate the durability and reliability of moving parts.
Regulatory Compliance: Certify the product meets safety, performance, and environmental standards.
Benefits of Complex Electromechanical Assemblies
Integrated Functionality: Combines the strengths of mechanical and electrical systems for superior performance.
Automation and Efficiency: Reduces manual intervention and increases operational efficiency.
Customization: Tailored solutions for specific applications and industries.
Reliability: Designed for long-term operation in demanding environments.
PROFESSIONAL CERTIFICATIONS
MEMBER ASSOCIATIONS
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