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ELECTRONIC-PBC

ELECTRONIC – PBC

PRECISION • INNOVATION • DEDICATION

DETAILS / INDUSTRIES SERVED

PRECISION • INNOVATION • DEDICATION

DETAILS

CERTIFICATIONS

ISO 9001:2015
ISO 13485-2016
AS 9100 Rev. D
DFARS Compliant

COUNTRY OF ORGIN

United States
Mexico

SAMPLING PROCESS

PPAP
FAI (First Article Inspection)

LEAD TIME

To Be TBD/ARO

ENGINEERING

2D PDF
3D Models

File Types
.STP
.IGES
CAD

INDUSTRIES SERVED

INDUSTRIAL

AEROSPACE

DEFENSE

MASS TRANIST

SPACE AEROSPACE

DEFENSE/MILITARY

TELECOMMUNICATIONS

MEDICAL

RENEWABLE ENERGY

FLEX/RIGID FLEX TECHNOLOGY

PROCESSES

PRECISION • INNOVATION • DEDICATION

COMPLEX ELECTROMECHANICAL ASSEMBLIES

Complex electromechanical assemblies are systems that integrate electrical and mechanical components to perform sophisticated functions. These assemblies are common in advanced applications like aerospace systems, medical devices, robotics, automotive components, and industrial automation. They require precision engineering, high-quality components, and robust assembly processes to ensure reliability and performance.

Key Components of Electromechanical Assemblies

Electrical Components:

  • Printed Circuit Boards (PCBs): Provide the electrical pathways for control and power.
  • Wiring and Connectors: Transmit signals and power between components.
  • Sensors: Measure environmental or operational parameters (temperature, pressure, position).
  • Actuators: Convert electrical signals into mechanical motion.

Mechanical Components:

  • Enclosures: Protect the assembly from environmental factors (dust, moisture, vibration).
  • Gears and Shafts: Transfer motion and power in mechanical subsystems.
  • Bearings and Bushings: Reduce friction and wear in moving parts.
  • Springs: Provide force, tension, or compression as needed.

Integration Components:

  • Fasteners: Screws, rivets, and clips to secure components.
  • Thermal Management Systems: Heat sinks, fans, or liquid cooling to maintain operating temperatures.
  • Sealing Materials: Gaskets and adhesives to ensure environmental protection.

Common Types of Electromechanical Assemblies

Robotic Systems: Integrate motors, sensors, and controllers to perform tasks like assembly, welding, or inspection.

Medical Devices: Includes surgical robots, diagnostic equipment, and infusion pumps.

Aerospace Systems: Flight control systems, navigation instruments, and actuator assemblies.

Automotive Components: Electric vehicle drive systems, adaptive cruise control units, and infotainment systems.

Industrial Automation: Conveyor systems, robotic arms, and CNC machines.

Consumer Electronics: Smartphones, smart appliances, and gaming consoles.

 

Key Considerations for Designing Complex Assemblies

System Integration: Ensure seamless communication and operation between electrical and mechanical subsystems.

Material Selection: Use materials that balance durability, weight, and cost (e.g., aluminum for lightweight enclosures, high-performance polymers for insulation).

Precision and Tolerance: Maintain tight tolerances for moving parts to ensure smooth operation and reliability.

Environmental Factors: Design for resistance to temperature, humidity, vibration, and electromagnetic interference (EMI).

Thermal Management: Integrate heat dissipation solutions to protect sensitive electronics.

Scalability: Ensure the design can be adapted for mass production.

 

Challenges in Electromechanical Assembly

Complex Integration: Synchronizing electrical and mechanical components can be challenging, especially with advanced features like IoT connectivity.

Testing and Validation: Extensive testing is required to ensure performance and reliability under real-world conditions.

Miniaturization: As systems become smaller, integrating components without sacrificing performance or reliability is increasingly difficult.

Cost Management: Balancing high-quality components with budget constraints, particularly for large-scale production.

Compliance: Meeting industry standards (e.g., ISO, UL, RoHS) for safety, reliability, and environmental impact.

Assembly Processes

Prototyping: Initial design iterations to test functionality and identify improvements.

 

Component Manufacturing:

        •  Precision machining, 3D printing, or injection molding for mechanical parts.

        •  PCB fabrication for electrical components.

Subassembly: Creating modular sections for easier integration and testing.

Final Assembly: Combining electrical and mechanical subsystems into the final product.

Testing: Functional, environmental, and stress testing to verify performance.

Packaging and Delivery: Ensuring the assembly is ready for shipping and use, with adequate protection during transit.

 

Testing and Quality Assurance

Functional Testing: Verify that the system performs as designed under normal and extreme conditions.

Environmental Testing: Assess performance under temperature, humidity, and vibration extremes.

Electrical Testing: Ensure proper voltage, current, and signal integrity.

Mechanical Testing: Validate the durability and reliability of moving parts.

Regulatory Compliance: Certify the product meets safety, performance, and environmental standards.

 

Benefits of Complex Electromechanical Assemblies

Integrated Functionality: Combines the strengths of mechanical and electrical systems for superior performance.

Automation and Efficiency: Reduces manual intervention and increases operational efficiency.

Customization: Tailored solutions for specific applications and industries.

Reliability: Designed for long-term operation in demanding environments.

PROFESSIONAL CERTIFICATIONS

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